Simplified Schematic of Chip Packaging
The objective of this project was to model the steady-state temperature distribution in a computer chip’s packaging using a 2D nodal heat conduction method. The analysis focused on evaluating how material thermal conductivities, convective heat transfer coefficients, and ambient air temperature influence chip cooling performance. The goal was to ensure that peak chip temperatures remained below the industry-standard thermal limit of 85°C. This project was completed as part of MAE 3314: Heat Transfer at the University of Texas at Arlington.
Project Type: Individual
Duration: ~3 weeks
Tools: MATLAB (Symbolic Math Toolbox), nodal solver, plotting scripts
Focus: Steady-state thermal modeling, nodal heat conduction, parametric analysis
Outcome: Verified that the chip package meets the 85°C safety threshold under baseline conditions; explored thermal risk through parameter variation in ℎ, 𝑇∞, and 𝑘 values.
Modeled 2D steady-state heat conduction using finite difference nodal analysis across 60 nodes
Solved a symbolic system of 60 equations using MATLAB’s solve() and equationsToMatrix() functions
Leveraged thermal symmetry to reduce computational overhead by mirroring nodal temperatures
Performed parametric sweeps to study effects of:
Heat transfer coefficient ℎ
Ambient air temperature 𝑇∞
Thermal conductivity of heat spreader 𝑘𝑠 and board 𝑘𝑏
Evaluated how each parameter impacts temperature distribution and compliance with the 85 °C safety limit
Node mapping layout for 60-node grid (thermal symmetry: right side mirrored)
Chip–Board–Spreader Stack:
Chip core: 𝑘𝑐=135W/m·K
Motherboard: 𝑘𝑏=0.25W/m·K
Heat spreader: 𝑘𝑠 =220 W/m·K
Grid & Geometry:
2D nodal array with 60 nodes
Uniform spacing: Δ𝑥=Δ𝑦=3 mm
Boundary Conditions:
Uniform internal heat generation: 𝑞˙=5.0×10^6 W/m³
Convective cooling applied to all exterior surfaces
Baseline case: ℎ=50 W/m²·K, 𝑇∞=40∘C
Symmetry Optimization:
Thermal symmetry applied across vertical midplane
Only left half solved; right half mirrored
Temperature Constraint:
Max allowable chip temperature: 85°C (358.15 K) which is the target for system safety compliance
Programmed full symbolic system of 60 nodal equations in MATLAB, covering:
Corner, edge, and interior nodes
Nodes with and without internal heat generation
Material discontinuities (e.g., chip-to-board interface)
Performed parametric sweeps on thermal inputs:
Heat transfer coefficient ℎ
Ambient temperature 𝑇∞
Thermal conductivities 𝑘𝑠 , 𝑘𝑏
Evaluated how these variations impact temperature profiles and safety margins
Observed key thermal behaviors:
Inversion trends when increasing 𝑘𝑠 or decreasing 𝑘𝑏
Plot amplitude shifts under changing 𝑇∞ or ℎ
Identified edge cases where chip exceeded 85°C limit
Verified that under baseline conditions, the system remained within industrial thermal safety limits
Temperature distribution (40°C, ks = 220 W/m·K)
Temperature distribution (400°C, ks = 220 W/m·K)
Temperature distribution (40°C, Ks=22 W/m·K )
Temperature distribution (40°C, Ks=2200 W/m·K )
Material property mapping:
Chip core: kc = 135 W/m·K
Heat spreader: ks = 220 W/m·K
Motherboard: kb = 0.25 W/m·K
Boundary conditions:
Convection: h = 50 W/m²·K
Ambient temperature: T∞ = 40°C
Heat generation: q̇ = 5 × 10⁶ W/m³
MATLAB Implementation:
Built 60 symbolic nodal equations using solve() and equationsToMatrix()
Used thermal symmetry to halve the computation (mirrored node temperatures)
Plotted individual rows and total chip temperature distribution
Full MATLAB script available upon request and in course report
Parametric Trends:
↑ h , ↓ T: lower amplitude, similar shape
↑ T∞ , ↑ T: exceeds 85°C at 400°C (see 2nd image in this section)
↑ ks , ↓ T: higher conductivity, flatter profile (see 3rd and 4th images in this section)
↑ kb , ↑ T: profile distortion due to board resistance
MATLAB Code Snippet
Node_1 = (T_2 + T_11 + 2*a*T_inf - 2*(1 + a)*T_1 == 0);
Node_2 = (2*T_12 + T_1 + T_3 + 2*a*T_inf - 2*(2 + a)*T_2 == 0);
...
solve([Node_1, Node_2, ..., Node_60], [T_1, T_2, ..., T_60]);
*Note: Full symbolic solver spans 7 pages. Included in final MAE 3314 submission at the end of this page.*
Manually constructing and debugging 60 symbolic equations
Managing boundary conditions and property changes across node groups
Validating thermal symmetry logic across all six rows
Ensuring convergence across all parameter variations without numerical errors
Manually constructed and validated 60 symbolic nodal equations across mixed boundary and material conditions
Debugged edge, corner, and interior node logic to ensure correct convection and conduction modeling
Verified thermal symmetry implementation across all six rows to reduce computational workload
Iteratively tested parameter sweeps (e.g., h, 𝑇∞ , 𝑘𝑠 , 𝑘𝑏) to ensure stability and convergence without symbolic solver failures
Ensured final temperature distributions remained physically consistent and within industrial limits (or flagged critical cases when they did not)
These iterations improved my ability to translate complex boundary value problems into programmable logic and reinforced the importance of error checking in large symbolic systems.
Thermal System Modeling · Nodal Heat Transfer Analysis · Symbolic Math Toolbox (MATLAB) · Parametric Study & Plotting · Chip Packaging & Cooling Design · Engineering Documentation & Communication
This project gave me hands-on experience in modeling temperature distributions using nodal heat transfer and symbolic programming in MATLAB. By varying realistic thermal parameters, I gained insight into how material properties and boundary conditions impact passive cooling behavior and chip safety. I developed a deeper understanding of thermal constraints in electronic packaging, where overheating can lead to performance degradation or failure. This experience strengthened my ability to approach thermal design challenges using both analytical and simulation-based techniques.
*Note: Key plots, parameter tables, and design documentation are presented below. Detailed Excel spreadsheets are available upon request*
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View or Download Project Report (PDF)